Serialization and Aggregation Readiness for US Products

Serialization and Aggregation Project

A Global Pharmaceutical client required implementation of aggregation functionality for their packaging lines as part of the 2023+ Enhanced Drug Distribution Security Requirements from the US Drug Supply Chain and Security Act. Our client retained the services of the Brevitas team to provide project management support and lifecycle qualification activities to implement the changes necessary to comply with US regulations.

Industry

Pharmaceuticals

Area of Expertise

Project Management & Lifecycle CQV

Duration

20 months

Services Provided

  • Project Management
  • Lifecycle Qualification development and execution
  • Technical Documentation

Impact

The successful  implementation of Aggregation functionality and Track and Trace systems has addressed the 2023 requirements of the US Drug Supply Chain and Security Act allowing our client to continue supplying products to the US market.

Business Challenge

A Global Pharmaceutical client required serialization and aggregation upgrades for their packaging sites to comply with the 2023 requirements of the US Drug Supply Chain and Security Act. To meet regulatory requirements, the site required construction upgrades, new packaging equipment and the implementation of track and trace software and hardware systems.

Our Approach

The Brevitas team identified the systems, equipment and processes impacted by the implementation of the aggregation functionality at site level. Brevitas worked with cross-functional teams to implement suitable timelines that would minimize the impact on production scheduling and facilitate the transition to new packaging processes and systems. This provided Brevitas the opportunity to coordinate the facility upgrade, develop and execute qualification documentation and ensure gaps in the System Development Life Cycle of the new processes and systems were addressed.

Our team also tracked key metrics on a weekly basis and consolidated all documentation updated and created during qualification to guarantee all activities were in compliance with applicable regulations and corporate standards.

Results Achieved

From inception to completion, the Brevitas team contributed to the success of the project by providing the following services and deliverables:

  • User Requirement Specification (URS)
  • Validation Deliverables
    • Site Validation Master Plan
    • Functional Risk Assessment (FRA)
    • Site Test Plan
    • Facility, HVAC and BAS Qualification (IQ, OQ)
    • Equipment Qualification (IQ, OQ, PQ)
      • Case Packer
      • Labeling
    • Line Manager System Qualification for 4 Lines (IQ, OQ, PQ)
    • Post Lot Rework Qualification (IQ, OQ, PQ)
    • Qualification Reports
    • Traceability Matrix
  • Site Training Plan
  • SOPs
  • Project Management
#CSV #CQV #CSA #ProjectManagement #GMPcompliance #FDAregulations #Serialization #RegulatoryCompliance #Training #OperationalReadiness

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